How to organize a supply chain function to best practice?

Marina Bay Sands Hotel, Singapore
I spend last week with our operating company in South Asia. They run five factories in Singapore, Malaysia, Thailand and India and sell general building and technical insulation solutions all over the region.
Marina Bay Sands -
 insulated by ROCKWOOL products 
It was my first trip back to Singapore and Malaysia in 12 years. And as the economy growths with app. 6% per year, the economic wealth in the countries had doubled in the same period. The skyline is changed with many new high rises coming up. Marina Bay in Singapore is particular remarkable, and the city’s new land mark: Three high rises connected at 57th floor with an infinity pool, bars and restaurants on top. 

Our good local management at one of
our production facilities in Asia
We recently hired a new supply chain director in South Asia with the responsibility to build up a new supply chain function. We spent the week on discussing how to organize the new supply chain function to best practice. We were completely aligned as to what processes that belong to a supply chain function. Supply chain should take end-to-end responsibility for the processes of sourcing the raw materials, planning the production, and delivering finished products to our end customers. Our vision for supply chain is to drive supply chain excellence end-to-end focusing on the “3C’s” - Customers, Costs and Capacity contributing to higher profitability of the Group

Before the new supply chain organization was put in place, customer service (order process handling) reported to sales, logistics (warehouse and transportation) were either reporting to sales or to production, procurement was reporting to the local factory manager, and planning were either reporting to sales or to production.

After the reorganization into one supply chain function, sales can now focus on nurturing and developing new customers, and then let customer service concentrate on the order handling processes itself. Previously, production planning focused on filling the production line and ensuring good production KPIs, now the new planning function can take a holistic view on balancing the sales forecast, capacity and inventory  both on a short term (0-12 week) basis and on a medium term (3-15 months) basis (Sales and Operations Planning (S&OP)). Managing the warehouse both in terms of manning efficiency and inventory accuracy are now organized under a local logistics manager. And finally procurement processes and policies are put in place to ensure that every dollar is spent professionally.

Ambitious ROCKWOOL Group expands into new territories


The Danish stone wool insulation multinational is enjoying strong growth in new and emerging markets as acquisitions take its quality products into new regions


As the ROCKWOOL Group has expanded, so too has the complexity of its supply chain, which has necessitated a solid strategy. As Group Supply Chain Director, Berg explained the Group’s approach to achieving excellence in this area, based around the “three C’s” of cost, capacity and customers.

He said: “We have a strong focus on how cost-efficient our supply chain is. And that is due to the fact that ROCKWOOL products are bulky and take up a lot of space when transporting. So our supply chain is twice as costly as the industry average for manufacturing supply chains in Europe.”

Berg feels the ROCKWOOL Group has an important and active role to play in carbon reduction. He said: “We have the right products to solve one of the biggest challenges, getting to grip with CO2 emissions. Energy savings are one of the most efficient ways of carbon mitigation and are often much cheaper and faster than looking into renewable energies.





Teamwork key to profitable product assortment

The Einstein project: The ROCKWOOL Group has taken an important step forward to increase product profitability and reduce assortment complexity in European markets.
The ROCKWOOL Group has an extensive product assortment with tens of thousands unique products and thousand product groups. Every month, hundreds of unique products are added. According to Dorthe Finne, Supply Chain Development Manager in Group Supply Chain, the large number of products is not a problem in itself.


The project is inspired by the German scientist Albert Einstein, who quoted: “Everything should be made as simple as possible, but not simpler”.

But several issues derive from an extensive product assortment such as unfocused assortments and high costs. Analysis show that about 80% of the Group’s sales are generated by only 12% of the products, so there is a big potential in cleaning up,” she says.

That is why the Einstein project was started, and the results speak for themselves: thanks to the Einstein project ROCKWOOL Germany has managed to simplify its general building insulation assortment significantly and cut down the number of products by 30%. And ROCKWOOL Scandinavia has reduced its production costs by avoiding thousands of product changeovers the last two years, just to mention two examples.

Create overview together The main concept behind Einstein is to bring colleagues from Finance, Production, Logistics, Marketing and Sales together to discuss and make common decisions about the assortment. All parties have a unique knowledge about our products, and when we put this knowledge together we can make better decisions for our business,” says Dorthe Finne.

The initiative has been implemented in Scandinavia, Germany, Poland and Benelux, and is well on its way in UK. Einstein is now anchored as a structured approach and a yearly event in the operating companies.

So how have our customers reacted? One of our Product Managers in ROCKWOOL Germany and Einstein team member says:

Our customers welcome this clear product assortment with a clear and reliable delivery service. Over the years, the number of product groups and articles increased substantially. This resulted in increased handling and management of our stock, shorter production runs and an unclear product range in our customers’ perspective. Due to the general trend in general building insulation towards better thermal performance, we could skip many products with lambda 40-value and thereby create much better clarity for the customers.”

This article is written by our Group Communications department.